I find myself wondering if rough finish is less effective at edge milling than a finish mill or perhaps my coarse two-flute mill is dull. How do you measure that? Or should I just buy another 2-flute mill and see how it works?
UPDATE: It was just simpler to buy some 1" x 1" x 1/8" thick angle aluminum. The mill rapidly reduce these to .5" x 1" x 1/8" clamps. Steel is really hard for a Sherline to mill, it seems.
The three motors on the mill are old. The first CNC mill I bought wore out. When I asked Sherline to repair it they said it was beyond repair, but offered me a blem version for 20% off, using my old motors. When it arrived, I emailed them, "Cosmetic defects are missing. Ship them at once." All of this to say, one of the motors seemed to have developed some sort of stepper motor confusion. When I swapped the X and Z motors, the problem went away, so I ordered one of the new high-torque motors. We are about to pay our income taxes so I will wait a few weeks to order the other two.
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