My wife gets freaked out by the chop saw. I confess that if I can cut material in a less dangerous way, all the better.
I need to cut a 30 degree angle on some .99" aluminum square material. An alternative strategy is put the material in a mill vise on the rotating table and run a carbide end mill through the material after turning the rotary table to 30 degrees.
I am working up to this because I am still easily fatigued.
Part of the set-up is getting the workpiece exactly at a right angle to the mill table. Here is the workpiece in the mill vise on the rotary table.
Now squaring the workpiece to the mill table. I used a square to get the mill vise square to the Z axis:
The next step is to zero the Y-axis at the end of the workpiece, ask the rotary table to turn 30 degrees and move the end mill to 1.75" cos 30 and slice across. I will write some code with a bash script to make repeated cuts .01" deeper each time until I have cut through it.
It is slower cutting (while avoiding jams caused by too high a speed).
It appears to me you could cut 17 pieces with the chop saw before you ever get close to setting up the millermatic thingy to do it the slow way.
ReplyDeleteYes, but the mill does not remove fingers unless you are remarkably stupid.
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