I think it worked. This is the first side.
Yes, the acetal is still a few hundredths too thick, but I want this to be a press fit into the receiver. The angle feels right.
I cut the other side by moving the part and the tilting table until the angle was right. I reversed the part in the tiny Sherline chuck that fits inside the Sherline tilting table, then moved the table to 77 degrees. I experimentally achieved what opposite angles of crossing diagonal lines are equal should have told me.
It is not a press fit into the slot but is a heck of a lot tighter than factory.
Another improvement is that the OEM part was held in place by friction from an M3x0.5 thumbscrew. I am going to tap a hole for a thumbscrew in this part to screw into instead. Far more secure.
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