Since I am sure some of you know: is the reamer step really needed? The carbide reamers are both hard to find and expensive. I had originally planned to use stainless steel 1/4"-20 and 6-32 fasteners. The shear strength of 6-32 stainles screws is about 850 pounds. Nothing on this mount will have such demands. The 1/4"-20 fasteners are completely unneeded (4687 pounds). There is no need for this strength so 6-32 everywhere. This reduces the number of cutting tools.
Probably overkill at that size. But because of the fibrous nature of the material, I guess the thinking is it might keep the tips of the threads from being ragged.
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